Fork Stem nut Rear Brake Disc screws SOURCE: need dry clutch torque specs for a ducati monster s4. lbs. Use Loctite 271 on threads. Compensating Sprocket nut Of course, it's going to be different! Posted on Aug 09, 2009 0000008358 00000 n <> Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) Testing the Innovate Motorsport LM-1 portable air fuel meter Contact point (2) must have edge of drill touching the edge of fork leg. EVO 95 HP Stage 3 When you purchase through links on our site, we may earn an affiliate commission, which supports our community. But I have a question about the torque vaules. It just seems like 75 is pretty weak.. 06. Required fields are marked *. Then, release the jam nut that you can view on top of the adjuster to keep it in place. Now you need to allow enough room for the adjuster to release all the tension on the clutch. 0000032160 00000 n '21 LowRider S, Kinda stock. Who Manufactures Harley Davidson Spark Plugs? The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. Transmission Side Cover bolts Does that sound right? Exhaust The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. Hello all.. me again.. well im putting my clutch and compensator back together. Whatever the need, you need to work with specific torques for each part. Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. Oh forgot about the manual ?. 0000011944 00000 n One of the things that makes Harley-Davidson motorcycles so unique is their paint job. The nut only moved about 10 degrees past the . They want you to use a torque wrench where specified. x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. Color options. Exhaust Length Though I didn't make it quiet to the 50 degree line. pounds, rocker cover 135-155 inch pounds. For doing that, you need to secure the adjuster by using a wrench. Harley-Davidson CVO Limited Specs. Discussions. The other question I have issues over is what size of socket or wrench to use. It will help you know the torque values precisely. 15-17 foot pounds 110-120 foot pounds #2. With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. two old goats arthritis formula reviews . For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. 0000024100 00000 n Harley-Davidson 1200 Custom Specs. 1/4 inch bolts To fix the issue, take off the clutch lever. It is crucial for the proper maintenance of every Harley motorbike. Ignition 9/16" - 114 Set the cable aside for later re-installation. Insert a 7/16 in drill bit (1) through hole in front axle. My question was about the posted rear axle torque value for the '06 VRSC . I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . Step 1 Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. 18-22 foot pounds Now you have to follow the instructions given in your service manual to maintain correct tightness. Plus they say blue for the clutch nut and red for the compansator. Use my videos as a visual reference before or as your working on your bike. So, you can install and maintain the hardware of your motorbike perfectly. Posted on Sep 24, 2009 Locate the chain tensioner assembly and loosen the top center nut a . 25-40 foot pounds. Get XiED(tm)! When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts. 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). General Torque Specifications. Clutch hub nut (left handed threads) 60-80 foot pounds. According to the companys instructions, Harley Davidson will inform the owners about it. Inspection cover should be about same or a little less. (95.25 mm) Which my wrench clicked at about 120. Cam / Nosecone Cover screws 32-40 inch pounds What I stated is a direct addendum from Big Dog. The torque specs are the same as with any Evolution engine. In the next few sections, we will show you the most-required torque and its specifications. Ratman said: . Seriously? Our line of Screamin' Eagle performance drivetrain and clutch . All Twin Cam motors are 90-108 in.lbs. 100 in lbs for the clutch diaphragm bolts. SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! An In-Depth Discussion on Harley Davidson Paint Codes. 3.80 litres (4.02 US quarts) Other specifications. Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. 9-10 foot pound You really, really need the instructions on the diaphram spring adjustment. You can refer to the answers below. Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. 15-20 foot pounds If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. Means it does not require any typical clutch adjustment. Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. Rear Axle nut While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. So, insert your screwdriver or Allen key and follow the given instruction. I feel confident that it's there to stay. 0000009563 00000 n If I was to give a torque setting I would say 70 in./lb. Install lockplate (6) over nut (5) such that Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) There is a 35 ft-lbs difference between the two which is substantial. Tighten front axle to proper torque. Oil Pump manifold screws Thats the point where you need to the adjustment. How to Build a Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. 144. Tuning a CV carb An example of data being processed may be a unique identifier stored in a cookie. Drain your primary completely. 0000030849 00000 n You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. Cougar. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. Then scribe aline and go maxium of 50 degrees more. Brake Line Banjo Fittings Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. 9-12 foot pounds #8 - 14 in. Make sure your bike cools off properly before you start the work. We and our partners use cookies to Store and/or access information on a device. After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. SOURCE: Need the torque specs on clutch for a 85 FLHTC. First, you need to pull up your vehicles clutch cable. Derby is 84-108 inch (7-9 ft.) lbs. Now, you need to bring your service manual and follow the instruction. 2020. Rear Master Cylinder mounting nut Now, release the locknut and adjuster both nuts slightly. 140 ft-lbs. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. 3. It becomes even more important when you have a Harley Davidson motorcycle. Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. 0000013023 00000 n 30-45 foot pounds Or did you lose the key to your Harley Davidson? Your email address will not be published. Harley-Davidson Deluxe Specs. Follow the below-mentioned instructions thoroughly-. MT MT 4. Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. I don't think there is a difference in clutch adjustment procedures. If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. We also found 79 foot-pounds of torque capacity for the 1340-cc. 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. . . The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. June 2, 2018 by Ride It Wrench It 4 Comments. I put a little red locktite on. (front) and the clutch sprocket (rear). Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. No two are exactly alike, and each one has its own story. or 95-108Nm. Late '83 and later is 80-90 ft-lbs. Now use a 4mm Allen wrench to take those screws, spring, and locknut out. 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. TC Performance Heads 100+HP, Pro Tuning on a Shade 0000004274 00000 n This engine is designed to use unleaded fuel. Don't have a 2001 Dyna manual but here's a 2003. 2006 Harley Davidson Touring Motorcycle Service Manual for: 2006 FLHX Street Glide, 2006 FLHT Electra Glide Standard, 2006 FLHTC Electra Glide Classic, 2006 FLHTCU Electra Glide Ultra Classic, 2006 FLTR Road 2006 Glide, FLTRI Road Glide. The 2010 Service Manual has two different values for the banjo bolts. I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. Pictures. is that right? 0000009501 00000 n i have a 89 flhs with screamin eagle race clutch can the 6 springs be adjusted and if so how can not find lighter springs for it being a older one. Stutter Box So, after the proper release, your problem is solved. In the above table, we have only described Harleys most widely required torque numbers. 15-30 inch pounds all other 1/4'' fastners are tq at 108 in.lbs. Transmission Sprocket nut They changed the Compensator system on the 103in between 2013 and 2014. They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. Fill the primary with oil. Pinion Gear nut The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. Because hydraulic clutches are innovatively designed with self-adjusting mechanism. Ignition timing. In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. Install Sportster cams Instructions say refer to the manual. Therefore, you need to eliminate them all first and keep them aside. 0000001472 00000 n Wheelbase. I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. 0000019537 00000 n TC95 100HP Street Clutch hub nut (left handed threads) 60-80 foot pounds. Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. Harley-Davidson Bronx Specs. 0000004308 00000 n 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. Compensating sprocket nut is 80-100 ft-lbs., all years. The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. Agreed! The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. % 0000008030 00000 n A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. Harley-Davidson Breakout 114 Specs. 6. To cylinder heads 55-65 foot pounds Crankcase bolts TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. Refer to Photo 2. Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. Clutch __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. The bike features an agile and lightweight frame with an adjustable suspension, upside down . )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. <> Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C).
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